Why?
Why I Invented the Kendu Zero Spill Waterbowl
It was my daily chore to clean up wet feed from the mangers and
try to get some older heifers to eat it. Most of the refused
feed simply went into a manure pile. It was frustrating to know
that expensive choice feed that I fed this morning was now being
thrown out, simply because it got wet. Watching cows splash
water out of their waterbowls is frustrating, and for 20 years I
have been looking for a waterbowl manufacturer to solve the
problem. One day I decided that I would do something on my own
to reduce the problem. I created the first Zero Spill waterbowl.
I sat and watched for 2 hours as my 2 messiest cows in the barn
played with their new waterbowl. It wasn’t the prettiest
creation, but the cows were completely unable to get a drop to
spill out of it. A month later 30 farmers were in my barn for an
open house to see the first Zero Spill waterbowl.
The large response at
short notice was encouraging. Many farmers took prototypes home
to test them. I continued to look for input for the best design
to improve upon existing designs. Over 100 farmers had input
into the final design of the KZS-07. The end product was
designed by farmers, for farmers.
History of shallow waterbowls
The basic design of a shallow basin and a valve operated by the
animal was conceived in 1923 and has not changed much over
eighty five years. Modern waterbowls offer higher flow and some
offer higher volumes, however one basic flaw in the design has
never been successfully addressed. Cows love to splash water out
of the bowl for hours and hours when they’re bored. Over a day
10 to 20 litres could easily be splashed onto their feed or
bedding.
Why are traditional
waterbowls so shallow?
It is normal and natural for an animal to drink or eat from a
deep pail or trough. So why are all common waterbowls so
shallow. Is there any benefit to a shallow waterbowl? The
original shallow waterbowl was designed in 1923 when pressurized
water systems became popular. Installing piping and waterbowls
was expensive so the vast majority of farms utilized 1 waterbowl
shared between 2 cows. This means that the waterbowl had to be
situated between the stall dividers so that both cows could have
access to the same bowl. Waterbowls had to be shallow to provide
some space above the rim for the cows to fit their head. This
shallow design did not consider how easy it would be for a cow
to splash water out over the rim of the bowl. At the time, feed,
bedding and labour were abundant, but waterbowls were a new
expensive luxury.
Why do traditional
waterbowls keep the water level so close
to the top of the bowl?
When the water level is within 1 inch of the rim it is easy for
a cow to lick and splash water over the top. Common sense would
say provide as much space as possible to contain the splashes.
Most countries have regulations that require that public water
sources have protection from contamination. Traditional
waterbowls meet the regulations by allowing an air space between
the valve opening and the rim of the waterbowl to prevent water
in the bowl being siphoned back up the water line.
Unfortunately, in doing so it also allows the cows to fill the
waterbowl right up to within an inch of the rim. Many simple
methods would prevent the chance of backflow and still allow a
higher rim to stop splashover. The best for livestock
applications is a vacuum breaker that lets air enter the system
instead of letting water siphon out of the waterbowls. (Link to
backflow prevention website)
Waterbowl manufacturers
have recognized that water splashed out of their waterbowls is a
major concern with farmers, but their attempts to solve the
problem have not been successful. Add on springs were designed
to sit over the water to inhibit lapping. Add on extensions were
designed to catch some of the lapping but were too wide and
allowed most splashing to escape. Both devices were difficult to
keep in place and were regularly knocked off. Recently some
manufacturers have tried to address the splashing problem by
curving the rim of the shallow bowl inward. They claim that
these waterbowls are “non splash” The rim is meant to inhibit
the cows splashing habits. Although slightly deeper it still
allows the water level up near the top where it is easily lapped
over the curved rim. One manufacturer has extended the rigid
bowl of an existing design higher and wider, but splashes can
still escape.
The Kendu Zero Spill is a
simple and effective design that is radically different than the
shallow waterbowls used for the last 80 years. It is creatively
designed to meet all the needs of modern dairy farmers. A fresh
new look at watering cattle in a tie stall. |